15T/D integrated rice milling unit can mill rice with high working efficiency, and it has four models including standard type, medium type, high-end type, deluxe type. They look similar, but still has something different. All rice milling rate can reach 71%, and the processed rice is equipped with high quality. Thanks to high milling precision, compact structure and excellent output, this series of integrated rice milling unit is pretty popular in the rice processing industries.
Table of Contents
The operation video
The structure of integrated rice milling unit
The integrated rice milling unit is mainly compose of 120 parts, and each part is dismountable,that is,
- Feeding hopper
- Single hoist
- Rice destoner
- Rice husking machine
- Double hoist
- Gravity screen
- Electric cabinet
- Rice milling machine
- Rice husk crushing machine
- Hoist
The working steps is like this, 1-2-3-5-4-5-6-8-10-11-12-9, you may confused that why the rice go back to double hoist? Because the rice that still has husk will be conveyed by double hoist into rice husking machine, such operation can fully improve the husking rate.
The standard type integrated rice milling unit
The standard type integrated rice milling unit is a most common one, and its capacity is 600-700kg/h.
Technical parameter
| Dimension | 3000*2600*2900mm |
| Capacity | 600~700kg/h |
| Rice milling rate | 71% |
| Total power | 19.25Kw(without crushing machine) |
| 26.25Kw(including crushing machine) |
The medium type combined rice milling machine
Medium type combined rice miller add a rice husk crushing machine on the basis of the standard. The special design of cyclone on the end of crushing machine can effectively avoid dust flying around air, which is environment friendly
Technical parameter
| Dimension | 3000*2600*2900mm |
| Capacity | 600~700kg/h |
| Rice milling rate | 71% |
| Total power | 27.35Kw(including crushing machine) |
High-end type integrated rice miller
The most proficient feature of High-end type integrated rice miller is that it can convey rice pneumatically, removing the rich husk inside the final rice and improving the quality of rice.
Technical parameter
| Dimension | 3000*2600*2900mm |
| Capacity | 600~700kg/h |
| Rice milling rate | 71% |
| Total power | 20.35Kw(without crushing machine) |
| Total power | 28.45Kw(including crushing machine) |
Deluxe type combined rice miller
Deluxe type combined rice miller is the most advanced type, and it not only has rice husking crushing machine, special pneumatic hoist to convey rice, but rotating grading sieve that can screen in a multistage level, increasing the cleaning rate.
Technical parameter
| Dimension | 3300*2600*2900mm |
| Capacity | 600~700kg/h |
| Rice milling rate | 71% |
| Total power | 20.35Kw(without crushing machine) |
| Total power | 28.45Kw(including crushing machine) |
How to install and maintain the integrated rice miller?
1. The driving shaft of integrated rice miller must be level during installation.
2. The roller must not be loose, and it is strictly prohibited to use it if there is a crack.
3. The assembly of the rice sieve should keep horizontally, and the connection should have a flat joint, and the gap of the connection is less than 5mm at the joint.
4. You need to replace the screen of integrated rice miller in time if it is wear is severely, otherwise the rice broken rate will increase.
4. All parts in the whitewashing room should be kept smooth, and there should be no obvious unevenness. 5. Always keep the bearing full of butter, pay attention to the bearing temperature, and clean the bearing regularly.
6. If the broken rice content is gradually increased, you should check it and find the reason at once.
The installation video
The common problems and solution of integrated rice milling unit
| The name of parts | Malfunction | Reason | Solution |
| Rice destoner | There are many rice in the stone | 1. The rice removing track may deviate.2.rice flow is too large or small | Install the each part again. |
| The rice can not be discharged completely. | 1.Uneven rice flowing2.The destoner slate is not horizontal3.The unevenness of destoner slate 4.Severe vibration of integrated rice milling unit | ||
| There are many stone in the rice. | |||
| Rice husking part | Low shelling rate | Rice entering flow is large2.The water content of rice is high 3. The pressure of roller is low. | 1. control the rice flow speed.2. proper adjust and master the shelling rules3. replace the spring |
| Rice broken rate is increasing | The pressure of roller is low | Expand properly the gap between rollers | |
| The integrated rice milling unit stops suddenly | The rollers are blocked by brown rice | Close the feeding plate,and loose the roller |
Advantage of integrated rice milling unit
- There are four different types of integrated rice milling unit , and you can choose according to your need.
- All rice milling rate is 71%, and such a number is higher than other rice milling machines.
- We can customize machine for you in the basis of your need. For example, you can add different parts to the whole machine such as rice husk crushing machine, square screen, color sorter etc.
- The whole operation just is simple and just needs one person to operate it.
- High cleaning rate is the biggest advantage of it, and you do not process the final rice again, saving time and energy.
